1400mm Max Opening Height Plates Press Brake CNC Angle Fire Bar Iron Bending Machine

1400mm Max Opening Height Plates Press Brake CNC Angle Fire Bar Iron Bending Machine

 
Product Introduction:

This CNC Thermal Bending Machine is meticulously designed and rigorously tested within the facility to ensure precise bending of angle steel profiles and flat metal sheets. It is specifically engineered to satisfy the stringent production demands of sectors such as structural steel fabrication, mechanical parts manufacturing, and architectural metalwork. Offering outstanding forming accuracy and dependable operational performance, this system ensures that bent angle steel and metal panels adhere to exact dimensional and structural specifications, thereby facilitating seamless continuity in subsequent downstream manufacturing processes.
 
Product parameters:

Product Features:

1. The system is equipped with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and incorporates an intuitive touchscreen interface, enabling efficient data entry and real-time monitoring of operational parameters. This setup delivers a seamless and user-friendly experience for routine operational procedures.

2. The machine employs advanced intelligent ultrasonic frequency induction heating technology, markedly improving production efficiency, lowering manufacturing costs, and ensuring full compliance with the facility’s environmental and regulatory standards.

3. As an integrated, turnkey solution, this equipment eliminates the requirement for supplementary tools or mold adjustments, thereby simplifying and optimizing the overall production setup workflow.

4. By incorporating Computerized Numerical Control (CNC) technology, this system guarantees accurate bending of workpieces, consistently maintaining rigorous product quality standards while simultaneously enhancing overall production efficiency.

5. The equipment features a fully integrated hydraulic system coupled with an advanced electrical control unit, delivering a sophisticated configuration that ensures intuitive, user-friendly operation, dependable and safe performance, and the capacity to satisfy the requirements of high-volume production.

6. Cold-pressing technology is ideally designed for processing angle steel components with dimensions up to L100×L100×10 (mm), provided that the intended bending angle does not exceed 5 degrees.

7. The typical cycle time for cold-pressing operations is 10 seconds per workpiece, while the thermal processing cycle extends to 120 seconds per unit (depending on the material grade and dimensional specifications of the components). Moreover, fabrication initiates only once the heating temperature reaches 800 degrees Celsius (the red-hot stage), with process parameters carefully established in accordance with the material type and the specified bending angle tolerances.

8. During the thermal treatment phase, once the process parameters are configured, operators may initiate the cycle by pressing the start button or engaging the foot pedal switch, triggering the fully automated operation sequence. This sequence executes a predefined series of steps, including the feed of the heating elements, application of thermal energy, retraction of the heating elements upon completion, clamping and compression of the workpiece, lifting of the ram, and, finally, the unloading and retrieval of the processed component.

9. In the combined thermal processing and cold-pressing mode, once the process parameters are established, cold-pressing operations can proceed immediately. The pressure ram does not return to its home position; instead, the lower pressing die is elevated to provide a 100 mm clearance, facilitating the effortless removal of the workpiece. This optimized operational sequence significantly improves overall process efficiency.

These test specimens, obtained from the production line of angle steel punching, cutting, and marking equipment, conform to the standard specifications and processing parameters typically employed in the angle steel tower industry. They provide users with a clear benchmark for assessing the equipment’s processing quality, precision, and craftsmanship—key performance indicators that demonstrate the system’s capability to satisfy the rigorous operational requirements of angle steel tower manufacturing.

In the construction of ultra-high voltage (UHV) transmission lines, where transmission towers are exposed to severe weather conditions and substantial structural loads, this equipment serves a crucial function in processing the angle steel components that form the primary load-bearing framework of the towers. It reliably performs drilling and stamping operations on the angle steel utilized in tower bodies, cross-arms, and other essential structural elements, ensuring exceptional precision and outstanding structural integrity. This process significantly enhances the overall durability of the transmission towers, which is critical for the dependable and uninterrupted operation of UHV power transmission systems.