3150KN Oil Tank Pressure CNC Heating Bending Machine For Angle Plate 3 CNC Axis

3150KN Oil Tank Pressure CNC Heating Bending Machine For Angle Plate 3 CNC Axis

 
Applicable Industry:

This CNC Thermal Bending System is meticulously engineered and factory-tested to deliver precise bending for angle steel profiles and flat metal sheets. It satisfies the critical production demands of key sectors, including structural steel fabrication, mechanical component manufacturing, and architectural metalworking. With its consistent forming precision and dependable operational performance, this system ensures that bent angle steel and metal panels adhere to exact dimensional tolerances and structural standards, thereby facilitating the seamless and efficient progression of subsequent downstream manufacturing processes.
 
Specifications:

Product Features:

1. The system is equipped with a Computerized Numerical Control (CNC) Programmable Logic Controller (PLC) and incorporates a touchscreen interface, enabling efficient data entry and real-time monitoring of operational status. This feature ensures a streamlined and intuitive workflow for day-to-day operations.

2. The machine integrates cutting-edge intelligent ultrasonic frequency induction heating technology—an advanced engineering innovation that enhances production efficiency, lowers manufacturing costs, and guarantees full adherence to the facility’s environmental protection regulations and standards.

3. Operating as a fully integrated system, this equipment obviates the need for additional tooling or mold customization, thereby simplifying and optimizing the overall production process configuration.

4. Incorporating Computerized Numerical Control (CNC) technology, this system guarantees precise bending of workpieces, consistently upholding product quality standards while improving overall production efficiency.

5. The equipment features an integrated independent hydraulic system and electrical control unit—an advanced structural design that facilitates intuitive, trouble-free operation, ensures safe and reliable performance, and supports high-volume production capabilities.

6. For processing angle steel components with dimensions not exceeding L100×L100×10 (mm), cold-pressing technology may be employed, provided the required bending angle is less than 5 degrees.

7. The standard operational cycle time for cold-pressing processes is 10 seconds per workpiece, whereas the thermal processing cycle duration is 120 seconds per unit (subject to the specific material grades and dimensional specifications of the components being processed). Additionally, workpiece fabrication begins only once the heating temperature reaches 800 degrees Celsius (the red-hot phase), with the exact process parameters being determined based on the material type and the required bending angle tolerances.

8. During the thermal treatment phase of the workpiece, once the process parameters have been set, operators can initiate the cycle by either activating the start function or using the foot pedal switch to trigger the fully automated operational sequence. This sequence follows a predefined order, including the heating feed, thermal application, retraction of heating elements upon completion, clamping and compression of the workpiece, ram lifting, and final unloading and retrieval of the processed workpiece.

9. In the integrated thermal processing and cold-pressing operational mode, once the process parameters have been calibrated, cold-pressing operations can commence immediately. There is no need for the pressure ram to return to its home position; instead, the lower pressing die is elevated to create a 100mm clearance, facilitating the easy removal of the workpiece. This optimized operational sequence substantially enhances overall process efficiency.

These test specimens, derived from the production line of angle steel punching, cutting, and marking equipment, reflect the standard specifications and processing conditions typically utilized in the angle steel tower industry. They enable users to directly evaluate the equipment’s processing quality, accuracy, and workmanship—critical performance metrics that highlight the equipment’s capability to meet the stringent operational demands of angle steel tower manufacturing.

In the construction of ultra-high voltage (UHV) transmission lines—where transmission towers must withstand extreme weather conditions and significant structural loads—this equipment plays an essential role in processing the angle steel components that constitute the primary load-bearing framework of the towers. It consistently executes drilling and stamping operations on angle steel for tower bodies, cross-arms, and other key structural elements, ensuring precise accuracy and robust structural integrity. By doing so, it maintains the overall strength of the transmission towers, which is vital for the safe and uninterrupted operation of UHV power transmission systems.