CNC Angle Line Machine Capable Of Punching Marking And Cutting Steel Components 140*140mm
Applicable Industry:
This machine is a purpose-built, industry-specific solution designed exclusively for executing angle steel punching, marking, and shearing operations with outstanding precision. It is carefully engineered to meet the core processing demands of the angle steel tower industry—where the accuracy of components is critical to maintaining structural integrity. By integrating optimized processing algorithms, the machine ensures precise and efficient handling of angle steel parts, which are vital to tower manufacturing, thereby supporting the consistent production of high-quality tower structures.
Specifications:
| Functions |
Punching, marking, cutting |
| Angle size(mm) |
∟40×40×3～∟140×140×12 |
| Max. length of blank (m) |
12 |
| Max. length of finished (m) |
10 |
| Max. Punching (dia. х thi.) (mm) |
Φ26×12(Material:Q345 510N/mm2) |
| Punches per side |
2 |
| Punching force (kN) |
630 |
| Marking force (kN) |
630 |
|
Cutting force (kN)
|
1800 |
| Group of Marking letters |
4 |
| Number of letters per group |
12 |
| Dimension of letter (mm) |
14×10×19 |
| Cutting mode |
Single blade cutting |
| CNC axes |
3 |
| Feeding speed of angle (m/min) |
80 |
| Cooling method of hydraulic system |
Water cooling |
| Processing precision |
Accordance with GB2694 |
| Program function |
Input by keyboard and USB interface |
| Dimension(mm) |
28000×6500×2200 |
Product Composition:
This equipment is primarily composed of essential functional modules, including a transverse conveyor, a rotating loading system, a feed conveyor, a CNC feeding carriage, a punching module, a marking module, a cutting module, and an unloading conveyor. Furthermore, it integrates vital support systems—such as hydraulic, electrical, and pneumatic components—along with various auxiliary parts, creating a fully integrated processing system that ensures dependable and efficient performance.
Product Features:
1. Control & Drive System
The equipment incorporates CNC technology in combination with servo motor-driven feeding, ensuring optimized operational efficiency and consistent precision of the workpieces. All essential hydraulic, pneumatic, and electrical components are sourced from well-established international suppliers, assuring the reliable performance of the entire system.
2. Punch & Die Configuration
Each side is fitted with three sets of punches and dies, capable of handling three different punch diameters. Controlled by a PLC, these sets function in unison to adjust the punching reference point, thereby accommodating a wide range of processing requirements.
3. Human-Machine Interface & Programming
The system is equipped with a bilingual Chinese-English interface, ensuring user-friendly operation, and supports the display of workpiece drawings. The programming workflow is simplified, allowing the equipment to directly process program data generated by CAD software. During program setup, only key parameters—such as workpiece dimensions, hole diameter, reference points, and quantities—need to be input, reducing operational complexity.
4. CNC Feed Carriage & Control
The CNC feed carriage is driven by a servo motor, with a photoelectric encoder providing continuous real-time feedback. A closed-loop control system is utilized to dynamically adjust the movement of the carriage, ensuring precise positioning throughout the entire machining process.
5. Automated Processes & Unloading
The marking, punching, and shearing operations are fully automated, greatly minimizing the need for manual intervention. Upon completion of processing, all finished angle steel components are unloaded via a pneumatic flipping mechanism, effectively reducing operator workload and improving overall production efficiency.
6. Control System Configuration & Function
The control system comprises a central computer, CNC system, servo motor, PLC, external detection sensors, and other integral components. Processing tasks can be initiated with a straightforward input of workpiece dimensions, optimizing operational procedures. Additionally, programs can be stored, selected, displayed, and transmitted based on workpiece identifiers, facilitating flexible production management.
7. Marking Unit
The marking unit is designed with a closed-frame structure, ensuring excellent rigidity for stable and consistent marking performance. It is equipped with four sets of character boxes, with selection managed through the program, providing versatile marking capabilities. The marking reference point is fully adjustable, allowing it to meet a diverse array of processing needs.
These specimens, which reflect standard specifications and common processing scenarios within the angle steel tower industry, enable users to directly assess the equipment's processing quality, accuracy, and craftsmanship. They serve as a tangible benchmark for evaluating the equipment’s performance and its alignment with specific production requirements, thus facilitating informed, data-driven decision-making for potential applications.
In the construction of ultra-high voltage (UHV) transmission lines—where towers are required to withstand severe weather conditions and significant loads—this equipment is crucial for processing the angle steel components that form the core framework of the towers. It reliably carries out drilling and stamping operations on the angle steel used for tower bodies, cross-arms, and other key structural parts, ensuring precise dimensions and secure connections that maintain the overall stability of the towers.
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